Complete Plant Audits
Optimizing Efficiency Through Data-Driven Insights
Compressed air is one of the highest energy expenses in manufacturing, and undetected inefficiencies can cost plants hundreds of thousands of dollars annually. The most efficient compressed air systems start with a comprehensive plant audit.
IAC’s Certified U.S. Department of Energy AIRMaster+ Specialists don’t just identify issues—they engineer precise, facility-specific solutions. Through advanced data analysis and industry-leading technology, we help facilities produce more with less air and less power, cutting costs while enhancing system reliability.
Our Process
- ✓ Establish a Performance Baseline – Document compressed air costs, flow rates, and pressure variations.
- ✓ Analyze Inefficiencies – Identify part-load operations, system leaks, and energy waste.
- ✓ Pinpoint Root Causes – Determine underlying issues impacting system performance.
- ✓ Engineer Precise Solutions – Develop customized improvements for the purpose of driving cost savings and operational efficiency.
Proven Results
“We don’t have to call in an audit team anymore when we want to check the efficiency of our system.
Previously we didn’t know much about our compressed air system until something broke,
but now we have the tools to continuously check on the health of our system and do some preemptive repair work.”
— Facilities Engineer
Proven Results
“We don’t have to call in an audit team anymore when we want to check the efficiency of our system.
Previously we didn’t know much about our compressed air system until something broke,
but now we have the tools to continuously check on the health of our system and do some preemptive repair work.”
— Facilities Engineer
Recognized Expertise in Energy Savings
Twice featured in Compressed Air Best Practices for:
- ✓ Maximizing Cost Savings – One client cut energy costs by 38%, while another client secured a $130,746.56 rebate by reducing energy consumption and demand charges.
- ✓ Custom Engineering for Unique Facilities – Solving complex challenges such as high load variations and harsh plant conditions with precision-designed solutions.
- ✓ Enhancing Air Quality & System Reliability – Implementing built-in redundancy and advanced filtration for consistent performance.
- ✓ Advanced Control Optimization – Partnering with Airleader and other system automation platforms to provide compressor control solutions that improve efficiency and minimize downtime.
- ✓ Long-Term Success Through Data-Driven Monitoring – Equipping clients with real-time tracking and analytics to maintain peak system performance.
- ✓ Turnkey Compressed Air Management – IAC’s Compressed Air as a Utility (CAS) program provides a fully managed, performance-driven compressed air supply solution. This allows businesses to eliminate capital expenses, reduce operational risks, and ensure optimal system performance—all with guaranteed uptime and efficiency.
Ready to Get Started?
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